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Customize Electroplated Hardware Bottle Cap Zinc Die-casting Zamac Solid Metal

Premium Custom Electroplated Hardware: Zinc Die-Casting Bottle Caps in Solid Zamac Metal
Elevate your packaging with our custom electroplated bottle caps, engineered for brands that refuse to compromise on quality. Crafted from high-density Zamac (zinc alloy) through precision die-casting, these caps offer unparalleled durability and a luxury feel that communicates premium value at first touch.
The heart of our product lies in advanced electroplating technology, which allows for limitless customization in finishes – from classic chrome and brilliant gold to sophisticated matte black and vibrant PVD colors. Each cap undergoes multi-stage surface treatment to ensure exceptional resistance to corrosion, tarnishing, and daily wear, maintaining its pristine appearance through years of use.
We specialize in creating custom solutions that become an integral part of your brand identity. Whether you need unique embossing, custom colors matching your brand palette, or innovative shapes that stand out on the shelf, our manufacturing capabilities can bring your vision to life. The solid metal construction provides substantial weight and superior sealing capabilities, while offering complete design flexibility for distinctive branding opportunities.

    Key Features & Manufacturing Advantages:

    Premium Zinc Alloy Construction: High-quality Zamac (Zinc Aluminum Copper) alloy provides excellent structural integrity, corrosion resistance, and precise dimensional stability

    Advanced Electroplating Finishes: Multiple plating options available including chrome, nickel, gold, rose gold, bronze, and PVD colors with polished, brushed, or matte textures

    Precision Die-Casting Process: High-pressure die-casting ensures consistent quality, sharp detail reproduction, and complex geometrical possibilities

    Complete Customization: Full OEM/ODM services for design, sizing, threading, embossing, and color matching to your exact specifications

    Superior Durability: Solid metal construction withstands impact and maintains appearance through rigorous handling and environmental exposure

    Brand Enhancement: Substantial weight and premium finish elevate perceived product value and brand positioning

    Technical Specifications

    Specification

    Details

    Base Material

    Zamac 3 (ZnAl4Cu1) / Zamac 5 (ZnAl4Cu1Mg)/ Zamac 2

    Manufacturing Process

    High-Pressure Zinc Die Casting

    Surface Finish

    Multi-layer Electroplating (Cu/Ni/Cr) or PVD Coating

    Available Finishes

    Chrome, Gold, Rose Gold, Bronze, Black Chrome, Antique Finishes

    Plating Thickness

    8-12μm minimum (customizable to specific requirements)

    Salt Spray Test

    72-480 hours (depending on plating specification)

    Thread Types

    Customizable (metric, imperial, proprietary threading)

    Standard Diameters

    12mm to 38mm (custom sizes available)

    Quality Standards

    ISO 9001~2015

    Customization Services:

    Design & Engineering: Custom shapes, sizes, and structural designs

    Surface Finishes: Full spectrum of electroplating and PVD color options

    Branding: Embossing, debossing, laser engraving, and logo application

    Threading: Custom thread patterns and sealing solutions

    Packaging: Private label packaging and customized presentation

    Applications:

    Premium beverages, luxury cosmetics, high-end pharmaceuticals, specialty foods, gift packages, and limited edition products

    OEM/ODM Support:

    Custom tooling and mold manufacturing

    Sample development within 30-45 days

    Competitive MOQs for production runs

    Strict quality control throughout manufacturing process

    Comprehensive logistics and export support

    Actually we provide OEM/ODM services for many famous international brands in Europe and America. For example, TOTO, Dornbracht, Roca, KLUDI.

    We strictly control the thickness of plating layer of copper, nickel and chrome, usually our plating thickness is: Cu ≥ 15um, Ni ≥ 10um, Cr ≥ 0.15um, and can pass neutral 240 hours or acidic 48 hours salt spray test. We also customize your handles for salt spray testing in excess of neutral 480 hours. And we promise never to use the return material directly for die-casting production.

    Sincerely welcome you to call us and visit our factory!

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